Upcycling a high carbon steel circular saw blade into a classic leatherworking tool.
Want to see how it's supposed to be used? Check this video by @Dark Horse Workshop
https://youtu.be/1qYFYLmA3aw
And while you are there be sure to subscribe for great content all about leather!


Index of operation and materials:
0:30 Rough shape cut with angle grinder and cut off disk
1:17 Coke forge used to heat the metal
1:30 And bend the tang in position
2:06 Anhealing the steel to make it soft and easy to grind
2:25 Mark outline of tool I have drawn on paper with spray paint
2:30 Grind profile to shape with 2x72 belt grinder
3:17 This inside radius is easier to shape with a die grinder and abrasive stone bit
3:50 Hardening
4:00 Remove scales with bench grinder and steel wire wheel
4:16 Grind bevel to zero with 2x72 belt grinder
4:50 Hand sand up to 1200 grit for a mirror finish
5:15 Buff to mirror with bench grinder and fine polishing compound on cotton wheel
5:40 Prepare handle material (possibly cherry wood, not sure)
6:10 Handle is turned on the 1912 wood lathe
6:55 Only critical measure is the place for the steel ring on top
7:15 Cut excess material with bandsaw
7:50 Press the steel ring, friction fit
7:50 Drill hole for blade tang
8:00 Split dowel used to secure the tang.
8:20 Boiled linseed oil to protect parts and help them fit one in the other
8:50 Turn a brass cast ingot into a small disk for the bottom of the handle
9:13 Stamping initials
9:26 Antique patina to darken the letters and make them pop
9:40 Buff the raised parts with fine steel whool
9:50 Glue the disk with a drop of five minutes epoxy
10:13 Boiled linseed oil as finish
10:23 Stropping the edge with fine polishing compound on a piece of leather

I just started to list some of the stuff I use for my projects in this amazon storefront:
https://www.amazon.com/shop/blackbeardprojects
It's affiliate marketing, so if you order something from here you'll help the channel for free! Thank you!

Thanks a lot for watching, I hope you liked the video!
Suggestions and comments are welcome.
Leave a like and share to anyone who might be interested!


★Patreon★
https://www.patreon.com/blackbeardprojects

★Website★
http://blackbeardproject.com/

★Follow me★
Facebook ► https://www.facebook.com/BlackBeardProjects/
Twitter ► https://twitter.com/BlackBeardProje
Instagram ► https://www.instagram.com/black_beard_projects/